Since this year’s theme is embracing tradition and technology, the blogs will vary from time to time from very traditional quilting topics to the latest and greatest new tools in the field. This week, we’re taking a closer look at the backbone of all quilts – the fabric.
Fabric – or rather choosing fabric – is one of the most fun parts about quilting. There’s such a wide range of colors and prints. There’s truly something for every quilter in every color way imaginable. And today’s quilter tends to lean towards 100 percent cotton fabrics or perhaps flannels. There are good reasons for these choices, but you have to ask if it has always been this way. Have quilters always reached for the cotton fabrics over anything else?
Well, no. There have been times when they couldn’t access cotton fabrics because there were none available. Remember the Seventies? Polyesters were in abundance. Cottons weren’t. So quilters made quilts out of polyester. For quilters, it’s been this way throughout our history. While we are fortunate enough to have quilting cottons and flannels, our quilting foremothers sometimes had to use whatever was available to make bedcoverings for their families. When we look back at antique quilts, we find them constructed from linen, wools, canvas, silks, ticking, and any other fabric available. Today, we can still find these fabrics and if we wanted to, we could use them in a quilt. The question we need to ask is how well these fabrics would hold up and how easy would they be to use in quilt construction?
Historically, most quilts have been comprised of cottons, batiks, wovens (homespun), flannels, linen, minky, rayon, canvas, and muslin. Visit any large fabric store and most (if not all) of these are still available. Let’s take a brief look at each of these and what are the pros and cons about them if we decide to use them in a quilt.
Quilting Cottons/Cotton Fabric
Generally speaking, quilters tend to lump all cotton fabrics into the category “Cotton.” Technically, we can get away with this. However, for quilters there are subtle differences. Cotton fabrics are made from 100% cotton fibers; however, the thread count on these cotton fabrics can vary from a nice 60 threads per square inch to a low 40 (or less) threads per square inch. The lower the thread count, the thinner the fabric. The thinner the fabric, the more difficult it is to piece and it can be a nightmare to quilt.
We can thank the wonderful Marti Michell for quilting cottons. Marti began her quilting journey during the time when it was impossible to find any cotton fabrics in the store. She worked with polyesters and cotton/poly blends until she talked a couple of fabric manufacturers into producing a line of cotton fabrics specifically for quilters. This was about the time the Bicentennial sparked a quilting revival, and Marti assured the manufacturers that there would be a market for these fabrics. The difference between cotton fabrics and quilting cottons is the quilting cottons have a higher thread count than 60 threads per square inch and, as a result, are thicker. They tend to needle better, are less linty, and don’t fray as much.
On the flip side, they are usually a bit more expensive than regular cotton fabrics.
Overall, whether you pick cottons or quilting cottons, both are stable fabrics, have a good weave, are available in almost any print or color imaginable, and are sold by the yard and in a huge variety of pre-cuts. When I teach beginner or intermediate quilting classes, cotton fabrics are on the supply lists. They are easy to handle, easy to needle, and easy to take care of.
Batiks
Batiks add an organic edge to quilts. Typically, even if a batik is a solid color, the shades and tints will undulate throughout the fabric. For instance, if you purchase a red batik, chances are you will see dark, medium, and light reds – maybe even borderline pinks – in a yard of red batik. Most batiks have some kind of pattern in them, varying from leaves to flowers to just about anything else you can think of.
Batik fabric is created by using a wax resistant dyeing process. A pattern is drawn on the fabric with wax and the fabric is dyed. Then that wax may be scraped off, more wax in a different design added, and the dyeing process is repeated. This can occur several times, which means the batik fabric is frequently introduced into a wet environment. Each time causes the threads to shrink just a bit, making batik fabric a tightly woven material, with a stiffer hand than cottons. So, batiks won’t shrink a great deal when they’re washed because they have already been wet and dried several times. However, because they have been put through the dyeing process more than once, they are prone to bleed onto other fabrics when washed – especially the darker batiks.
The tighter weave of batiks makes them wonderful choices for raw edge applique and paper piecing.
Wovens/Homespuns
Technically these are two entirely different fabric entities, however since we can treat them so similarly, I tend to lump them both into one category. Wovens are yarn-dyed fabrics – meaning the threads are dyed and these are woven into a fabric. The material is pretty identical both on the right and wrong sides. This is different from both batiks and cotton fabrics, which have their designs printed on them. Wovens/Homespuns have a looser weave than regular cotton fabrics, which means they do fray. However, don’t let the fray factor discourage you from using them. There are a few steps you can take to stabilize the fabrics.
- Starch the fabric well. Using regular spray starch (this type of starch works best for this application rather than a starch substitute), lightly spray one side of the wovens/homespuns and press the starch in with a hot iron. Continue this process until the fabric feels like a sheet of paper. Then cut and sew as normal.
- Stabilize the pieces of fabric with a light interfacing such as Pellon SK135 White Knit Fusible Interfacing. This adds very little weight to the fabric (and it’s easy to machine quilt through), but it will stabilize the loose threads and help the quilt block maintain its shape and not fray.
- While I am a huge proponent of pinning, pins generally don’t work too well with wovens/homespuns because the weave is so loose the pins fall out. I have found using a glue stick to hold fabric seams together while you sew works wonderfully.
Flannels
Like wovens/homespuns, there are two types of flannel. First there is the cotton flannel.
This flannel is used for pajamas, baby blankets, quilt backs, clothing, and sometimes as batting for summer quilts when regular batting would be too hot. The weave on these flannels is loose and if you do choose to make pajamas or any type of clothing for young children out of cotton flannel, be sure to look at the end of the bolt and read the label to make sure it’s fireproofed.
The second type of flannel is what I call “Quilting Flannels.” These are a bit thicker than regular cotton flannels because there is some spandex and/or rayon thrown in the manufacturing process. This means that quilting flannels have a bit more stretch than cotton flannels but don’t fray as much. They are also thicker than cotton flannels and the surface is slicker – so slick that pins have a difficult time keeping everything lined up as you sew your pieces together. It’s a good idea to use a glue stick instead of pins with this fabric. Quilting flannels come in a wide variety of colors and prints and work wonderfully in quilt tops or as a background for wool applique. They also hold up well for raw-edge applique because they don’t fray like 100% cotton flannels. Unlike the cotton flannel, quilting flannel is often sold in precuts.
One word of caution about cotton flannels and quilting flannels – they both tend to shrink a bit more than cotton fabric, especially the 100% cotton flannel. In some circumstances, you can lose as much as ¼-yard of flannel fabric to shrinkage. So depending on how you use your quilt, it may be a good idea to prewash flannel. If it’s in a wall hanging, pre-washing may not matter. However, if it’s in a play quilt or bed quilt which may be washed fairly frequently, pre-washing the flannel to get the shrinking out before sewing it into a quilt top is a good idea.
Linen
Linen fabric is hundreds of years old. A product of the flax plant, linen fabric is used because it breathes, has great drapability, and is durable. Often it’s blended with cotton to create a fabric with a bit of texture. Because it is so much like cotton fabric, it can be treated the same way as cotton fabric is and used the same way, too.
Minky
I have a love/hate relationship with this fabric. Minky or Cuddle is ultrasoft and warm. It’s used in toys, blankets, robes, scarves and as quilt backing. Honestly, there isn’t anything more snuggly for a winter-time baby than a baby quilt backed with Minky or Cuddle. Some of the Minky has raised dots to give it a bit of texture.
The issue with Minky – and it’s really not a huge issue, it’s just somethings you have to keep in mind if you decide to use it as a quilt back – is that it’s a polyester fabric. It stretches, in addition to being super soft and super slick. If you’re quilting on a domestic machine, make sure you baste your quilt well, so the Minky or Cuddle doesn’t slide out of place. If you are long arming your quilt, you may want to load your quilt sideways, so the selvedges are to the right and left of your long arm instead of at the top and bottom of the rollers. This allows you to quilt along the length of grain which is not as stretchy as the width of grain. Do not put so much tension on the quilt you could bounce a quarter off the top – allow it to have a little “give” when you quilt Minky. With both a long arm and a domestic machine, you may need to use a different needle. A ball point needle may be needed if you find a standard 90/14 (for domestic machines) isn’t working. For most long arms, a size 16 is standard and sometimes this works fine. If it doesn’t you may need to move to a size 18 or 20. I have also found cotton thread tends to give me fewer problems with Minky than a polyester thread. Cotton thread kind “grips” the Minky, whereas a polyester or polyester blend may be too slick.
Finally, I have found when I do use Minky or Cuddle as a quilt back, I avoid the kind with the raised “dots.” Those are just another issue I have chosen not to deal with.’
Rayon
Rayon is a lightweight, soft, slick fabric that we tend to classify for use in garment making. Rayon is not considered as durable as other fabrics, but is a great alternative to silk because rayon will not fade as quickly, it’s less expensive, and it’s easy to maintain. Typically rayon is made from wood pulp, cotton, or bamboo. I have seen rayon used as quilt backing for light weight quilts, and I have used it in applique. Because rayon shrinks at different rates than cotton or flannels, some prewashing would be wise.
While typically rayon isn’t a fabric most quilters would think about using, I have seen it used quite effectively in church banners.
Canvas
Canvas is by far the thickest fabric on this list, and it’s normally not used in quilts, it is used in lots of quilted items, such as bags, jackets, oven mitts and other kitchen accessories, and some upholstery. Because it is a heavier weight fabric, remember to use a topstitch or jeans needle and a thicker thread than your normal piecing thread weight – something around a 40 or even 30 weight.
Muslin/Quilting Muslin
Muslin is a plain-weave, lightweight, 100% cotton fabric. There is unbleached muslin, which is beige/ecru in color and then there is bleached muslin, which is white. For years, most quilters who did not want to piece their backs, would pick muslin as their quilt back, because it came in extra-wide widths. Like cottons and quilting cottons, muslin comes as generic muslin and quilting (quilt-quality) muslin. General muslin has a bit of a looser weave than quilt-quality muslin.
As quilter with a long arm, I’ve found it handy to have a few yards of either muslin in my studio. If I need to practice or try something new, I load up a yard or two of muslin and stitch away.
If you need several yards of white or beige for a quilt top, a quilting-quality muslin works well. When I was gathering fabric for my Grandmother’s Flower Garden, I needed a lot of white material for the hexies which separated the flowers. I purchased quilting quality muslin for that and it has worked great.
Digitally Printed Fabric
This is the latest fabric to be added to the quilting world. Digitally Printed fabric is fabric which has been printed by an ink printer instead of by standard printing repeats. This means a digitally printed fabric can have nearly any size of design, with limited repeats (or none at all). Digitally Printed Fabric also has nearly any color option.
The colors do tend to bleed a little – especially the dark inks. A thinner needle is needed and a slicker thread – cotton thread tends to “grab” the fabric and leave “runs” (white lines where the underlying fabric is exposed). When quilting it on a long arm, don’t keep the roller tension too tight.
Digitally Printed Fabric is beautiful, but be aware it generally requires more care than standard cotton fabrics or batiks.
To Prewash or Not to Prewash, that is the Question
I will start this section out by stating I am a prewasher. Partly because that was a component of my beginning quilting curriculum. My teacher prewashed, she told us to do it, and like a good, little student, I did and still do. However, there are some valid reasons (other than the teacher told me to) for you to seriously consider prewashing your fabric.
- The fabric may be dirty.
Sure it looks all nice and clean as it sits on the shelf at your local quilt store (which itself may be spotless), but where was it before it arrived at the LQS? How long was it in the warehouse? Was it shrink wrapped from the moment of manufacture? Or if you’re purchasing online, do you know anything about how the fabric is stored?
- You may want a soft fabric to work with.
All fabric has finishes sprayed on them. These help the fabric maintain its shape as it is wrapped on a cardboard bolt and kept on a shelf. They give the fabric a “crisp” hand. However, if you plan on hand piecing or/and hand quilting, you may not want your fabric to feel crisp, as it could be difficult to push a needle through.
Batiks are known to be pretty stiff, due to all of their exposure to the wet dyeing process. If you need these to be a little softer, try prewashing them in hot water. It won’t shrink the fabric much, if any at all, but it does remove a lot of the dyes and their components which make them feel so stiff.
- You may want a smooth quilt.
All fabric shrinks at different rates, even those from the same fabric manufacturer, under the same label and family. So if you’re making a quilt and you have fabric from different families and manufacturers, and different fabric types (such as cottons, batiks, and wovens all in the same quilt), you can imagine the shrinkage difference which may occur in the quilt once you wash it. If you want your quilt top to have a smooth appearance instead of a puckered one, prewash all your fabrics. This will remove the shrinkage factor so your quilt won’t pucker.
- Prewashing will get rid of most allergy irritants.
This is the primary reason I prewash. All those chemicals sprayed onto fabrics to make them look pretty and keep their shape can flake off and make you sneeze. And if the fabric has been stored for a while, there also may be dust and dirt on its surface. And who wants to sneeze all over their pretty, new fabrics?
- Prewashing can indicate if the fabric will bleed.
Notice I said “indicate” not necessarily “prevent.” If the bleeding is light, a couple of prewash cycles will probably button up the problem nicely. However, if the fabric is hand dyed, a dark batik, or simply a dark fabric, prewashing may not completely take care of the issue. You may need to use Retaine or Synthrapol to completely take care of the problem.
There are also compelling reasons not to prewash, too.
- Non-prewashed fabric is crisper.
It has a crisp hand and it’s easier to cut out, it sews easier, and presses nicer.
- You want an antique look for your quilt.
If you love the puckered look of antique quilts, don’t prewash your fabrics and use a cotton batt. Once the quilt is complete, throw it in the washer on a gentle cycle and then let it air dry or toss it in the dryer. You’ll get that sweet look of an antique quilt.
- Maybe your quilt will be one of those which is never washed.
If you’re making a wall hanging, small or miniature quilt, or an heirloom quilt which may never see the inside of a washing machine, it’s fine not to prewash.
- Time.
Prewashing is an additional step in the quilting process. Most quilt patterns will not include this step. They begin their directions with how to cut out the fabric pieces. Prewashing is a pre-construction step you opt to take on. And unless you’re willing to give it the time, you may really not want to go through the prewashing process. Quilters argue that with the invention of Color Catchers, prewashing is an outdated step, but that’s not necessarily true. If the fabric additives irritate your nose, you want a smooth quilt, or you want a soft fabric to work with, Color Catchers are of no use.
Finally, there are a couple of things I’d like to throw in on a personal level before we end this blog. First, if I am making a quilt for a child or infant, I prewash my fabric and then wash the completed quilt, too, just to be safe. Second, it’s less confusing if I have a system. I’d safely say 98 percent of my stash is prewashed. When it comes in house or arrives in the mail, it’s tossed in the washer and then air dried. After it’s ironed, I clip a corner off to indicate it’s been prewashed. If for whatever reason I haven’t prewashed it, I will realize it once I can’t find the clipped corner. Third, there are no quilt police. To prewash or not to prewash is your decision, no one else’s.
In case you’re curious, there are two situations where I absolutely do not prewash. The first situation concerns precuts. I do not prewash my precuts because most of the patterns used with them assume you don’t prewash and there is no fabric shrinkage. If I prewashed the precuts, they could shrink and may not work with the pattern. Second, I do not prewash the background fabrics I use for hand applique. The reason is this: When the applique quilt is complete and I wash it, then the background fabric will shrink a bit. This shrinkage gently pulls my hand stitches beneath the applique fabric and makes the applique pieces look as if they are really floating on top of the background fabric. Of course, your hand stitches should be small enough for this. And I don’t recommend this if you use silk thread. Silk thread becomes weaker when wet and the washing process may cause your stitches to pop.
Definitions
Retayne — It is a color fixative intended specifically for commercially dyed fabric. This can be purchased at most quilt shops and big box stores. Follow the manufacturer’s directions completely. The material must be agitated in hot, hot water (read 140 degrees) for 20 minutes, rinsed in cool and dried immediately. Since the water must be so hot, use not only the “Hot” cycle on your washing machine, but also cut the cold water off in the back of the machine – just in case. Treat the fabric before putting it in the quilt. After treating with Retayne, use only cool water on the finished project.
Synthrapol — Synthrapol is a surfactant that is usually used in the hand dyeing process. Chemically, it’s a cool product. It keeps the unattached dye molecules suspended in the wash water instead of allowing them to settle back onto the fabric. You may use a surfactant every day and not realize it. If you wash dishes with the blue Dawn dish detergent, you know the power that a surfactant has. It’s the surfactant that doesn’t allow the grease molecules to settle back onto your hands or your dishes. And the surfactant is only found in the blue Dawn.
Could you use blue Dawn for small pieces of fabric as a surfactant? Yes. But if you’re stabilizing yardage, you will probably want to stick with Synthrapol. And keep in mind that neither Synthrapol nor Retayne are 100 percent effective 100 percent of the time.
Fabric Families — When most quilters think about fabric families, their minds drift towards precuts, which are certainly made from fabric families. However, as you’re building your stash or considering fabric for a quilt top, you may want to seriously consider fabric families, which may be better defined as fabric lines – a group of fabrics which use the same dye lots and have different sized prints, solids, focus fabric, and blenders. The best illustration for this is a line of fabric called Kansas Troubles by Moda.
This particular line has been in circulation for several years, and frankly, it’s one of my favorites. But the reason I like this line goes far beyond the harvest oranges, dark reds, and indigo blues. Each time Moda adds to this line, they use the same dyes in the new fabrics, which means the Kansas Trouble fabric you purchased six years ago will go well with the newest additions to the line. Fabric families/lines such as this (and there are a few), are smart purchases for your stash. You won’t be left with that odd fabric out you can’t really match up to anything.
There are hundreds of fabric families, but not all of them continue production using the same dye lots in a line for years and years. A bit of research can pay off value-wise as you’re building your fabric inventory. Michael Miller and Robert Kaufman also have several fabric lines which repeat dye lots.
I know this is a great deal of information for one blog, but I couldn’t find a good place to split it in half, so you got the entire kit and caboodle this week. Fabric/choosing fabric is one of the most fun parts of quilting! Have a great time with the process and fall in love with the fabric you’re using for your quilt.
Until Next Week,
Love and Stitches,
Sherri and Felix






























































































